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Electric vehicle EV Battery Thermal Insulation Pads

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Electric vehicle EV Battery Thermal Insulation Pads is a EV battery thermal management and fire protection insulation system engineered by Wedge Insulation to deliver superior thermal performance, energy efficiency, and safety compliance for industrial and infrastructure applications worldwide.

Designed for demanding project environments — thermal conductivity of 0.015 – 0.025 W/mK aerogel-based — with full engineering support and global supply capability.

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Electric vehicle EV Battery Thermal Insulation Pads | WI-INS-224

Electric vehicle EV Battery Thermal Insulation Pads – Ev battery thermal management and fire protection insulation system engineered by Wedge Insulation for demanding thermal, fire protection, and energy efficiency requirements.

Electric vehicle EV Battery Thermal Insulation Pads Technical Specifications

  • Thermal Conductivity: 0.015 – 0.025 W/mK aerogel-based

  • Operating Temperature: -40°C to +200°C

  • Flame Spread: Class A — zero flame spread

  • Thickness Range: 1 mm – 25 mm

  • Material Basis: Aerogel / Microporous / Ceramic fibre composite

Key Benefits

✔ Controls inter-cell heat transfer to delay thermal runaway propagation
✔ Ultra-thin profile — maximises battery energy density
✔ Non-combustible — enhances battery pack fire safety
✔ Compatible with EV battery safety standards UN38.3 and IEC 62619
✔ Customisable to OEM battery module geometry
✔ Lightweight — contributes to vehicle range improvement

Industries Served

  • Electric Passenger Vehicles

  • Commercial EV and Bus

  • Battery Energy Storage Systems BESS

  • EV Charging Infrastructure

  • Aerospace Battery Systems

  • Stationary Energy Storage

Material Options:
Aerogel Pad / Microporous Panel / Ceramic Fibre Sheet

Thickness Range:
1 – 25 mm

Custom Formats:
Die-cut / Laminated / Profile-formed

Supply:
Global supply — India, UK, Europe, Middle East, USA, Asia

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