Battery Insulation | WI-PFP-060

Battery Insulation – Ev battery thermal management and fire protection insulation system engineered by Wedge Insulation for demanding thermal, fire protection, and energy efficiency requirements.

Battery Insulation Technical Specifications

• Thermal Conductivity: 0.015 – 0.025 W/mK aerogel-based

• Operating Temperature: -40°C to +200°C

• Flame Spread: Class A — zero flame spread

• Thickness Range: 1 mm – 25 mm

• Material Basis: Aerogel / Microporous / Ceramic fibre composite

Key Benefits

✔ Controls inter-cell heat transfer to delay thermal runaway propagation
✔ Ultra-thin profile — maximises battery energy density
✔ Non-combustible — enhances battery pack fire safety
✔ Compatible with EV battery safety standards UN38.3 and IEC 62619
✔ Customisable to OEM battery module geometry
✔ Lightweight — contributes to vehicle range improvement

Industries Served

• Electric Passenger Vehicles

• Commercial EV and Bus

• Battery Energy Storage Systems BESS

• EV Charging Infrastructure

• Aerospace Battery Systems

• Stationary Energy Storage

Material Options:
Aerogel Pad / Microporous Panel / Ceramic Fibre Sheet

Thickness Range:
1 – 25 mm

Custom Formats:
Die-cut / Laminated / Profile-formed

Supply:
Global supply — India, UK, Europe, Middle East, USA, Asia