WedGel CAC350 Carbon Aerogel Composite — Premium EV Thermal Runaway Barrier

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WedGel CAC350 Carbon Aerogel Composite — Premium EV Thermal Runaway Barrier is a nanoporous silica aerogel insulation engineered by Wedge Insulation to deliver superior thermal performance, energy efficiency, and safety compliance for industrial and infrastructure applications worldwide.

Designed for demanding project environments — thermal conductivity of 0.021 W/m·K @ 25°C — service temperature Up to +350°C continuous (1200°C short-term) — with full engineering support and global supply capability.

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WedGel CAC350 Carbon Aerogel Composite — Premium EV Thermal Runaway Barrier | WI-AGL-WAGCAC350

WedGel CAC350 Carbon Aerogel Composite — Premium EV Thermal Runaway Barrier — Nanoporous silica aerogel insulation engineered by Wedge Insulation for demanding thermal, fire protection, and energy efficiency requirements. Grade designation: WedGel CAC350.

WedGel CAC350 Technical Specifications

  • Thermal Conductivity: 0.021 W/m·K @ 25°C
  • Service Temperature: Up to +350°C continuous (1200°C short-term)
  • Density: ~ 280 kg/m³
  • Hydrophobicity: >99% water repellency (GB/T 10299)
  • Product Form: Composite sheet with PAN carbon fibre + SiO2 aerogel, adhesive-backed
  • Thickness Range: 1 mm – 5 mm, die-cut
  • Compliance: ASTM C1728, ASTM C177, ASTM C795, ASTM C1617, IEC 60695-11-5, RoHS, REACH

Key Benefits of Carbon Aerogel Composite

✔ Among the lowest thermal conductivities available — up to 3× better than conventional mineral wool
✔ Ultra-thin profile reduces insulation thickness by 50–70%
✔ Hydrophobic — maintains performance in wet or humid environments
✔ Lightweight — minimises structural and system load
✔ Non-combustible — Class A fire rating
✔ Manufactured to ASTM C1728 with full Material Test Certificate (MTC) and traceability
✔ Global supply capability with India stock for short lead times

Industries Served

  • Premium EV OEMs
  • High-Energy Battery Packs
  • Aerospace Battery
  • Defence Energy Storage
  • Marine Electric

Best Use

Premium carbon-aerogel composite barrier — UL94 V0, halogen-free, dielectric > 10 kV/mm

Product Forms:
Composite sheet with PAN carbon fibre + SiO2 aerogel, adhesive-backed

Service Temperature:
Up to +350°C continuous (1200°C short-term)

Thickness Options:
1 mm – 5 mm, die-cut

Supply:
Global supply — India (Faridabad & Hardoi stock), UK, Europe, Middle East, USA, South-East Asia. Standard lead time: ex-stock 24–48 hrs (Faridabad); project orders 10–15 days FOB.

Positioning:
Premium carbon-aerogel composite for high-energy EV battery thermal runaway scenarios.

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