High Performance Insulation

Mica insulation — WedgeMICA rigid mica boards in muscovite, phlogopite and synthetic grades

Mica Insulation

Mica insulation from Wedge Industries Limited — the WedgeMICA range of muscovite, phlogopite and synthetic mica boards, sheets, rolls, tubes, gaskets and machined parts for high-voltage, high-temperature electrical insulation. Rated up to 1100 °C, dielectric strength up to 23.6 kV/mm, arc resistance up to 500 s and UL 94 V-0, from switchgear to induction and arc furnaces.

Rigid mica board / mica sheetMica heater platesFlexible mica sheetMica roll for induction furnaceMica tubes & bushesMica gasket sheetNatural ruby muscovite micaMachined mica parts

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Shop mica insulation products

All WedgeMICA families plus mica paper, mica tapes, gauge glass mica and EV mica parts — price on request, TDS with every quotation.

Mica insulation products and grades

Product familyGradesFormSize / thickness
Rigid mica boardsWMB-M550 · WMB-P800 · WMB-S1100Rigid sheet, machined parts1000×1200 / 1000×2400 mm · 1–50 mm
Heater mica platesWMH-M550 · WMH-P800 · WMH-S1100Thin rigid sheet, stamped parts1000×600 / 1000×1200 / 1000×2400 mm · 0.15–1.5 mm
Flexible mica sheetsWMF-M500 · WMF-P600Flexible sheet, stamped parts1000×600 / 1000×1200 mm · 0.15–5 mm
Mica rollsWMR-GMG · GMP · GM · PM · CMBacked mica paper roll / cut sheet0.2–5 mm
Mica tubes & bushesWMT-M550 · WMT-P800 · WMT-S1100 · WMT-N130Tube, bush, collar bushID from 8 mm · length up to 1000 mm
Mica gasket sheetWMG-P · WMG-PSSSheet, punched gasketsUp to 3 mm
Natural muscovite micaWMN-BLK · STR · DSC · FAB · GGS · TRWBlocks, splittings, strips, discs, washers, shieldsCut to size / drawing
Machined mica partsWMX-[grade]-[drawing no.]CNC parts to drawingTo drawing

Muscovite, phlogopite or synthetic mica?

PropertyMuscovite (M)Phlogopite (P)Synthetic (S)
ColourCream / rubyAmber-brownWhite
Temperature index (rigid board)550 °C800 °C1100 °C
Dielectric strength, min. (rigid board)19.7 kV/mm21.7 kV/mm23.6 kV/mm
Arc resistance, min. (rigid board)420 s420 s500 s
Best forSwitchgear, busbar, arc barriersInduction furnace, EAF / LF, smeltingMost severe heat and arc duty

Rigid board values from TDS WIL-TDS-MICA-001 (typical values). All rigid grades are UL 94 V-0.

Mica insulation in an induction furnace coil and switchgear busbar installation
Typical duty: induction furnace coils and switchgear busbars.

Mica insulation by application

ApplicationRecommended WedgeMICA product
Switchgear arc chutes, phase barriers, busbar supportsRigid board WMB-M550 / WMB-S1100
Induction furnace — coil supports, spacers, top & bottom panelsRigid board WMB-P800, tubes WMT-P800
Induction furnace — slip plane between crucible and coilMica rolls WMR-GMG / GM / CM
EAF / LF — electrode clamp, mast arm, roof-lift, bus tube insulationRigid board WMB-P800, machined parts
Smelting pots and cells — busbar, anode clamp, cradle insulationRigid board WMB-P800 / WMB-S1100
Heating elements and domestic appliancesHeater plates WMH-M550 / WMH-P800 / WMH-S1100
Motors, transformers, coils, circuit breakersFlexible sheets WMF-M500 / WMF-P600, tubes WMT-M550
High-temperature flanges, burners, turbinesGasket sheet WMG-P / WMG-PSS
Boiler gauge glasses, sight windowsNatural mica WMN-GGS shields

Mica insulation price

WedgeMICA products are quoted on request by mica type, thickness, size or drawing and quantity, in ₹ INR and $ USD. Order by SKU — family-grade-thickness (mm)-size, with size codes 1006 = 1000×600, 1012 = 1000×1200, 1024 = 1000×2400 mm and CUT = cut to drawing. Example: WMB-P800-10-1012 = phlogopite rigid board, 10 mm, 1000 × 1200 mm. A Technical Data Sheet comes with every quotation, a Material Test Certificate with every delivery, and samples are available for approval before bulk orders.

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Mica insulation FAQs

What is mica insulation?

Mica insulation is electrical and thermal insulation made from mica, a naturally layered silicate mineral with very high dielectric strength, high arc resistance and stability far above the limit of organic laminates. WedgeMICA products convert muscovite, phlogopite and synthetic mica into boards, sheets, rolls, tubes, gaskets and machined parts, bonded with silicone resin for heat duty.

What temperature can mica insulation withstand?

WedgeMICA grades are rated by continuous temperature index: muscovite to 550 °C, phlogopite to 800 °C and synthetic mica to 1100 °C for rigid boards, heater plates and tubes. Flexible mica sheets are rated to 500 °C (muscovite) and 600 °C (phlogopite).

What is the difference between muscovite and phlogopite mica?

Muscovite (cream or ruby) has the best electrical and mechanical strength and the lowest dielectric loss, and is first choice for switchgear, busbar and arc-barrier parts up to 550 °C. Phlogopite (amber-brown) has higher heat resistance, is softer to machine, and is the standard for induction furnace, EAF / LF and smelting insulation up to 800 °C.

Which mica insulation is used in induction furnaces?

Induction furnaces use WMB-P800 phlogopite rigid board and WMT-P800 tubes for coil supports, spacers and top and bottom panels, and WMR-GMG, WMR-GM or WMR-CM mica rolls as the slip plane between crucible and coil.

How do I order mica insulation from Wedge?

Order by Wedge SKU in the form family-grade-thickness-size, for example WMB-P800-10-1012 for a 10 mm phlogopite rigid board of 1000 × 1200 mm, or send a DXF, DWG or PDF drawing for machined parts. A Technical Data Sheet comes with every quotation and a Material Test Certificate with every delivery; MOQ and lead time are confirmed with each quotation. Call or WhatsApp +91 97175 06848.

Read the guide: Mica insulation — types, temperature ratings, uses and how to specify it (2027 guide) and the electrical insulation materials and products guide.

Related: high-temperature insulation · microporous insulation · wet ground mica powder · electrical insulation

Request a quotation for mica insulation

Send the Wedge SKU or grade, thickness, size or drawing, quantity and any MTC or dielectric test requirement for a firm price in ₹ INR and $ USD.

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