Insulation Contractor in Bangalore — Supply, Installation & Turnkey Projects
Looking for an experienced insulation contractor in Bangalore? Wedge Industries Limited works across Bangalore (Bengaluru) as a single-point insulation contractor: thermal insulation, cold insulation, acoustic insulation and passive fire protection, supplied from our own manufacturing base and installed by our own supervised crews. Materials cover the full range from cryogenic service to 1430°C, with thermal conductivity from 0.004 W/mK (vacuum insulated panels) to conventional mineral wool and refractory systems. We take work as material supply, supply-and-apply, or complete turnkey contract including survey, calculation, fabrication, installation, cladding and handover.
Talk to us about a Bangalore site: +91 88007 90477 · WhatsApp · info@wedge-india.com · Request a site survey and quotation
On this page
- Insulation contractor in Bangalore: the industrial belt we cover
- Top 20 insulation products we supply and install in Bangalore
- Insulation applications we handle in Bangalore
- What a turnkey contract with an insulation contractor in Bangalore includes
- Why choose Wedge as your insulation contractor in Bangalore
- Areas covered around Bangalore
- Get a quote from an insulation contractor in Bangalore
- Frequently asked questions
- Related pages
Insulation contractor in Bangalore: the industrial belt we cover
Bangalore’s growth market is thermal management for data centres and precision manufacturing, not conventional process insulation. That means chilled-water networks with zero tolerance for condensation, plant rooms that must not transmit noise into occupied floors, and fire-stopping at every cable and pipe penetration through a rated wall. Alongside it sits an older Peenya and Jigani belt of heat-treatment shops and furnaces that need straightforward high-temperature work.
We take enquiries from across the Bangalore industrial belt, including Peenya Industrial Area Phase I–IV, Bommasandra and Jigani industrial areas, Dabaspet and Nelamangala belt, Whitefield and Hoodi industrial estate, Electronic City and Hebbal corridors and Harohalli and Bidadi.
Industries we serve as an insulation contractor in Bangalore
- Aerospace, defence and precision engineering
- Hyperscale and co-location data centres
- Biotech, pharmaceutical and medical device plants
- Electronics and semiconductor assembly
- Machine tools and heat-treatment shops
- Breweries, food processing and cold chain
Typical jobs for an insulation contractor in Bangalore
- Chilled-water piping, AHU and duct insulation for data centres and IT campuses at Whitefield, Hebbal and Electronic City
- Heat-treatment furnace, oven and equipment insulation in Peenya, Jigani and Bommasandra engineering units
- Fire-stopping, fire sleeves and intumescent seals at rated wall and floor penetrations in commercial and institutional buildings
Top 20 insulation products we supply and install in Bangalore
As an insulation contractor in Bangalore we hold or make to order everything on this list. Every product below is supplied from stock or manufactured to order, and can be installed by our crews as part of a supply-and-apply or turnkey contract. Thicknesses, densities and facings are selected against your operating temperature and application after a heat-loss calculation.
| # | Product | What it is used for |
|---|---|---|
| 1 | Aerogel Blanket (WedGel) | Flexible silica aerogel blanket, thermal conductivity from about 0.015 W/mK, service up to 650°C. The thinnest option when space is tight — steam lines, tracing, refinery piping and confined equipment. |
| 2 | Calcium Silicate Board & Pipe Sections | Rigid, load-bearing hydrous calcium silicate to IS 8183 / ASTM C533, service up to 1000°C. Boiler walls, furnace back-up lining, hot piping and equipment where mechanical strength matters. |
| 3 | Ceramic Fibre Blanket, Board & Modules | Alumino-silicate wool in blanket, board, module and paper form for 1050–1430°C classification temperatures. Furnace and kiln linings, ladle covers, flue ducts and expansion joints. |
| 4 | Microporous Insulation Board | The lowest thermal conductivity rigid board available for high temperature, service up to about 1000°C. Used as a thin back-up layer where shell temperature has to drop without adding thickness. |
| 5 | Rock / Mineral Wool Slab, LRB Mattress & Pipe Sections | Non-combustible mineral wool to IS 8183 / ASTM C592, service up to 750°C, densities 48–150 kg/m³. The workhorse for boilers, steam lines, ducts, tanks and acoustic infill. |
| 6 | Glass Wool Rolls, Slabs & Pipe Sections | Lightweight glass wool up to about 250°C, faced or unfaced. HVAC ducting, AHU rooms, false ceilings, roof under-deck and acoustic absorption. |
| 7 | Spray Polyurethane Foam (SPF) | Site-applied closed-cell PU foam, applied seamlessly to roofs, tanks, cold rooms and irregular surfaces. Insulation and waterproofing in one pass, with no joints for vapour to travel through. |
| 8 | PUF / PIR Sandwich Panels | Factory-made insulated panels, 40–200 mm, with cam-lock or tongue-and-groove joints. Cold rooms, freezer stores, clean rooms, ripening chambers and prefabricated building envelopes. |
| 9 | XPS Extruded Polystyrene Board | High compressive strength closed-cell board with very low water absorption. Cold storage floors, under-deck roofing, plinth and below-grade insulation. |
| 10 | EPS Board, Block & Thermocol | Expanded polystyrene in cut boards and blocks, densities 15–32 kg/m³. Cost-effective wall, roof and cold room infill and packaging-grade thermal protection. |
| 11 | Nitrile Rubber (NBR) Elastomeric Sheet & Tube | Closed-cell elastomeric insulation with a built-in vapour barrier for chilled water, refrigerant, brine and glycol lines. The default choice for dew-point control on cold service. |
| 12 | XLPE Foam Sheet & Rolls | Cross-linked polyethylene foam, closed cell, light and clean to handle. Duct wrapping, refrigerant lines, under-deck and vehicle or equipment thermal-acoustic lining. |
| 13 | Vacuum Insulated Panels (VIP) | Evacuated core panels with thermal conductivity around 0.004 W/mK — roughly five to eight times better than conventional board at the same thickness. Used where every millimetre counts. |
| 14 | Perlite & Vermiculite Products | Expanded perlite and vermiculite as loose fill, boards and castable mixes for cryogenic tanks, furnace back-fill, fire-resistant screeds and high-temperature infill. |
| 15 | Refractory Bricks, Castables & Mortars | Insulating fire bricks, dense and low-cement castables, ramming mass and mortars for furnace, kiln, boiler and ladle linings, supplied with the back-up insulation to match. |
| 16 | Aluminium & Stainless Cladding, Jacketing and Accessories | 0.5–0.9 mm aluminium and stainless sheet, foil facing, bands, cleats, self-tapping fixings, insulation pins and mastics — the finishing system that decides how long the insulation actually lasts. |
| 17 | Intumescent Fire Seals & Fire-Stop Systems | Intumescent strips, wraps, collars, pillows, sealants and mortars that expand under heat to close service penetrations through rated walls and floors. |
| 18 | Fire Door Boards & Vermiculite Fire Boards | Non-combustible core boards for fire doors, shafts, duct enclosures and structural steel encasement, tested to BS 476 / EN 13501 classifications. |
| 19 | Acoustic & Soundproofing Sheets, Panels and Barriers | Mass-loaded barriers, acoustic foam, wool panels and composite lagging for DG rooms, AHU plant rooms, ducting, compressors and machine enclosures. |
| 20 | MgO Boards & Fibre Cement Boards | Non-combustible magnesium oxide and fibre cement boards for drywalls, ceilings, external cladding, prefab panels and fire-rated partitions. |
Browse the full insulation catalogue or use the insulation thickness calculator before you send an enquiry.
Insulation applications we handle in Bangalore
These are the ten application types we are most often engaged for as an insulation contractor in Bangalore, across industrial plants, warehouses and commercial buildings.
| Application | Scope |
|---|---|
| Wall insulation | Cavity, internal and external wall systems in mineral wool, glass wool, EPS, XPS, PUF panel and MgO board build-ups, for factory sheds, cold rooms, prefabricated buildings and commercial interiors. |
| Roof and under-deck insulation | Over-deck and under-deck systems for RCC and metal roofs — XPS, PUF panel, spray foam, glass wool and reflective foil — to cut heat gain and bring shop-floor and warehouse temperature down. |
| Pipe and pipeline insulation | Hot and cold service piping from cryogenic to 650°C: pre-formed pipe sections, aerogel blanket, mineral wool mattresses and nitrile rubber tube, finished with aluminium or stainless cladding. |
| Furnace, kiln and boiler insulation | Hot-face and back-up linings for reheating furnaces, kilns, ladles, boilers and hot-blast stoves using ceramic fibre, refractory, microporous and calcium silicate in engineered layers. |
| Equipment, vessel and tank insulation | Reactors, columns, heat exchangers, autoclaves, storage tanks and dryers, including removable and re-usable jackets on valves, flanges and manholes. |
| Duct and HVAC insulation | Supply and return ducting, AHUs, chillers, plant rooms and refrigerant lines, with thermal and acoustic lining and continuous vapour barrier on all cold service. |
| Cold storage and cold chain insulation | Cold rooms, freezer stores, ripening and pre-cooling chambers, refrigerated warehouses and processing halls — panels, floors, doors and refrigerated pipework as one package. |
| Personnel protection | Bringing exposed hot surfaces below 60°C touch temperature on steam, hot-oil and exhaust lines, with removable covers where maintenance access is needed. |
| Acoustic insulation and soundproofing | DG sets, compressors, blowers, AHU rooms, machine enclosures and partition walls, using mass barriers, acoustic wool and composite lagging systems. |
| Passive fire protection | Fire-stopping at service penetrations, intumescent seals, fire sleeves, fire-rated board enclosures and structural steel encasement to BS 476 / EN 13501 classifications. |
What a turnkey contract with an insulation contractor in Bangalore includes
- Site survey and thermal audit. We measure surface temperatures, line sizes, operating conditions and access, and photograph the existing condition before quoting.
- Heat-loss and thickness calculation. Thickness is calculated from hot-face temperature, ambient, wind speed and the target cold-face or dew-point condition — not copied from what was there before.
- Material supply with test certificates. Manufactured or sourced from our own units in India, UK, Spain and China, supplied with material test certificates and thermal conductivity data.
- Fabrication and cut-to-size. Boards, pipe sections, removable jackets and modules pre-fabricated to your drawing so site time is installation, not cutting.
- Installation by trained crews. Applicator teams working under a Wedge Industries Limited supervisor, to a method statement, with PPE, height and hot-work discipline.
- Cladding and finishing. Aluminium or stainless jacketing, bands, sealing and weatherproofing detailed for the actual exposure — coastal, corrosive, abrasive or indoor.
- Inspection, thermography and handover. Completion check with surface-temperature readings or thermography where specified, plus measurement sheets, MTCs and an as-installed record.
- Annual maintenance and shutdown support. Planned relining and repair work executed inside your shutdown window, with material pre-positioned before the plant comes down.
Why choose Wedge as your insulation contractor in Bangalore
- Manufacturer, not a trader. Own manufacturing in India, UK, Spain and China, so material specification, lead time and price are ours to control.
- One vendor across the whole range. Hot, cold, acoustic and fire protection from a single contract, instead of four sub-contractors blaming each other at the interface.
- Calculation-led proposals. Thickness and material come from a heat-loss calculation with stated inputs, so the proposal can be checked rather than trusted.
- Documentation with every job. Material test certificates, thermal conductivity data to ASTM C177, measurement sheets and an as-installed record.
- Export-grade quality control. The same material specification supplied to buyers in over 45 countries.
- Data centre and cleanroom sites in Bangalore run on documentation — we provide method statements, material data and completion records rather than just an invoice.
Areas covered around Bangalore
Peenya, Bommasandra, Jigani, Dabaspet, Nelamangala, Bidadi, Harohalli, Hoskote, Whitefield, Electronic City — every one of them inside the working radius of our insulation contractor in Bangalore team — and the wider Karnataka industrial region. For sites outside this list, we still quote — tell us the location and access conditions and we will confirm mobilisation before you commit.
Get a quote from an insulation contractor in Bangalore
Send us the operating temperature, line sizes or surface areas, and a few site photographs, and you will get a thickness calculation and a priced proposal back. For plant work our insulation contractor in Bangalore team can arrange a site survey before quoting.
Call +91 88007 90477 · WhatsApp us · Send an enquiry
Wedge Industries Limited — manufacturer, applicator and turnkey insulation contractor in Bangalore.
Frequently asked questions
Do you work as an insulation contractor in Bangalore or only supply material?
Both. In Bangalore we take work as material supply only, as supply-and-apply, or as a complete turnkey contract covering survey, heat-loss calculation, fabrication, installation, cladding and handover documentation.
Do you handle data centre insulation and fire-stopping packages?
Yes. We cover the chilled-water and duct insulation scope plus fire-stopping and fire sleeves at penetrations, and can work under the main MEP contractor as a specialist package.
What is the minimum order for an insulation job in Bangalore?
There is no fixed minimum for material supply. For installation work we normally quote from a measured scope, and small jobs are priced as a day-rate crew plus material rather than per square metre.
How quickly can you start work in Bangalore?
Standard materials are dispatched from stock; fabricated items such as pipe sections, removable jackets and cut-to-size boards are made to order. Site mobilisation is confirmed against your access window and permits — shutdown work is planned in advance so material is on site before the plant comes down.
How do you decide the insulation thickness?
From a heat-loss calculation using hot-face temperature, ambient temperature, wind speed and the target cold-face or dew-point condition. We state those inputs in the proposal so the result can be checked.
Which insulation materials do you supply for high temperature service?
Ceramic fibre blanket, board and modules for up to 1430°C, microporous board and calcium silicate up to about 1000°C, aerogel blanket up to 650°C, and mineral wool up to 750°C — usually combined as a layered system with refractory at the hot face where required.